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The wind energy industry is continuously improving their operational and maintenance practice for reducing the levelized costs of energy. Anticipating failures in wind turbines enables early warnings and timely intervention, so that the costly corrective maintenance can be prevented to the largest extent possible. It also avoids production loss owing to prolonged unavailability. One critical element allowing early warning is the ability to accumulate small-magnitude symptoms resulting from the gradual degradation of wind turbine systems. Inspired by the cumulative sum control chart method, this study reports the development of a wind turbine failure detection method with such early warning capability. Specifically, the following key questions are addressed: what fault signals to accumulate, how long to accumulate, what offset to use, and how to set the alarm-triggering control limit. We apply the proposed approach to 2 years’ worth of Supervisory Control and Data Acquisition data recorded from five wind turbines. We focus our analysis on gearbox failure detection, in which the proposed approach demonstrates its ability to anticipate failure events with a good lead time. 

Abstract Wind power production is driven by, and varies with, the stochastic yet uncontrollable wind and environmental inputs. To compare a wind turbine's performance, a direct comparison on power outputs is always confounded by the stochastic effect of weather inputs. It is therefore crucial to control for the weather and environmental influence. Toward that objective, our study proposes an energy decomposition approach. We start with comparing the change in the total energy production and refer to the change in total energy as delta energy. On this delta energy, we apply our decomposition method, which is to separate the portion of energy change due to weather effects from that due to the turbine itself. We derive a set of mathematical relationships allowing us to perform this decomposition and examine the credibility and robustness of the proposed decomposition approach through extensive cross‐validation and case studies. We then apply the decomposition approach to Supervisory Control and Data Acquisition data associated with several wind turbines to which leading‐edge protection was carried out. Our study shows that the leading‐edge protection applied on blades may cause a small decline to the power production efficiency in the short term, although we expect the leading‐edge protection to benefit the blade's reliability in the long term.